Vacuum Forming Machine
- Use
- To form the skin layer of instrument panel by using skin sheet
- Description
- Add heat to the color skin sheet, adhere or compress it to the frame by using vacuum forming, and cool it to form instrument panel skin layer
Mechanical Scoring Machine
- Use
- To form tear line to the Passenger Airbag (Invisible Type) of the half-finished skin product
- Description
- Apply knife and camera system to Computer Numerical Control (CNC) machine to form a tear line. Depth can be adjusted to the unit of 0.001 mm
High-Pressure Foaming Machine
- Use
- To install the core made by injection to the foaming frame, and discharge and foam polyurethane
- Description
- Separately store extracts of Polyol and Isocyanate solutions and circulate the extracts not to harden. Apply high pressure to the two solutions and mix them in the mixing head for discharging and foaming
Turn Table
- Use
- To install foaming frame to continuously foam and produce
- Description
- Up to six foaming frame can be installed. While the table turns, install parts, set skin, inject foaming agent, and after completing to foam, foaming product is produced
Water jet Robot
- Use
- To trim the internal and external scrap part of foaming instrument panel by using a robot and a high-pressure jet
- Description
- This machine condenses water to over 4,000 bar by using an intensifier and spray the water through an 0.18Φ orifice, and trim the scrap part with high-pressure water generated at this time. In addition, install a cutting nozzle to the robot arm to utilize for three-dimensional instrument panel trimming
Ultrasonic Deposition Machine
- Use
- For welding of instrument panel and upper panel by using ultrasonic waves
- Description
- Adhere the horn to the topical part, apply ultrasonic wave to generate heat, and melt resin with the frictional heat for welding of the product
Vibrant Deposition Machine
- Use
- For welding of instrument panel and defroster nozzle by using vibration
- Description
- While giving pressure to the instrument panel and defroster nozzle, apply vibrations to the upper part of JIG to the left and right. Melt resin with the frictional heat occurring form the contact part, for welding of the products
Thread Inspection Machine
- Use
- To inspect features of electronic parts in the cockpit module
- Description
- It receives product information from the cockpit module and supply power to check if thread and height parts normally work and properly function
Flame Processor
- Use
- To core adhesion of instrument panel by using flame plasma
- Description
- Perform heat treatment to polypropylene-material instrument panel by using flame plasma so as to enhance surface tension and create a property of being able to be adhered to polyurethane in the foaming process.
Hot Knife Scoring Machine
- Use
- To form the tear line of the passenger airbag of instrument panel by using hot knife
- Description
- Compress a heated knife to the tear line of the passenger airbag and perform forming the applicable part so that no interference occurs while airbag is activated. Forming is applied to the core and polyurethane area so that the tear line is not shown from exterior (non-visible type)
Powder Slush Machine
- Use
- To form a skin with a certain thickness with PVC, TPU or TPO powder by applying heat and rotation of housing
- Description
- Fill powder in the powder box and adjust conditions such as housing rotation speed and angle. Form a skin by applying hot air with a gas burner, cooling, and removal of the form
Bond Spray Machine
- Use
- To spray bond on the door panel surface by using a robot
- Description
- Spray bond on the surface of the door panel in advance, in order to skin-cover the door panel. Using the automatic spray system through a robot, appropriate amount of bond can be sprayed
Injector
- Use
- To melt plastic material with high temperature and form a product in a frame
- Description
- Melting material heated by thermoplastic material is injected in the injection frame, and over time, product with desired shape is produced
